Case Study: How Hamilton Precision Restored a Critical, Obsolete Part for a Client
The Challenge
A manufacturing client was facing a critical issue: a vital component in their machinery needed to be replaced, and the OEM no longer supplied the replacement. This obsolete part was essential to their production line, and without it, they were experiencing significant downtime. Off-the-shelf solutions weren’t available, and waiting weeks for a potential replacement was not an option. They needed a custom solution—fast.
The Solution
Hamilton Precision stepped in to provide a rapid, custom-engineered replacement. Here’s how we made it happen:
1
Detailed Analysis
Our experts examined the worn part with the missing end cap and collaborated closely with the client to understand the exact requirements.
2
Custom Design
Using advanced CAD software, we reverse-engineered the part to create a precise digital model (DXF file).
3
In-House Fabrication
We cut the part from 2-5/8″ and 3/4″ A-36 steel plates using our burning and grinding capabilities.
4
Precision Machining
The part was machined and ground to exact specifications, ensuring a perfect fit.
5
Finishing Touches
After the part was painted, it was ready for use. We produced four parts—two for immediate use and two spares to keep the client prepared for future needs.
The Results
Our client went from facing extended downtime with no solution in sight to having a fully functioning replacement part in a fraction of the time. Here are the key benefits Hamilton Precision delivered:
- Rapid Turnaround: Reduced the client’s downtime from potentially weeks to just days by handling the entire project in-house.
- Custom OEM Alternatives: Provided a high-quality, custom-engineered part when the OEM couldn’t deliver.
- Enhanced Reliability: Supplied extra parts to ensure the client was prepared for future needs.
Why Choose Hamilton Precision?
Hamilton Precision specializes in solving complex, time-sensitive manufacturing challenges. We’re not just a burn and grind shop—we’re your partner in keeping operations running smoothly.
- Fast, Reliable Solutions: Custom-machined parts delivered quickly to minimize downtime.
- Comprehensive Capabilities: From design to finishing, our integrated services ensure precision and quality.
- Collaborative Approach: We work with trusted partners for projects beyond our scope to provide seamless solutions.
Don't Let Obsolete Parts Halt Your Production
When OEMs can’t deliver, Hamilton Precision can. Let us help you save time, reduce downtime, and stay productive.
